Sheet metal is one of the most versatile materials for custom parts. It’s bendable and adaptable to fit a wide range of needs, making it a popular material of choice. Learn about the specific considerations when using sheet metal for custom parts. Then explore how you can use sheet metal fabrication processes to create customized parts that meet your specific requirements.
Sheet Metal Material
When evaluating sheet metal capabilities, the first thing to consider is the material itself. Sheet metal is available in various materials, with properties crucial to creating parts that meet your specific needs.
For example, aluminum sheet metal is lightweight and has a high strength-to-weight ratio. It is an ideal choice for parts that need to be light and durable. Stainless steel is another popular option due to its resistance to corrosion and high strength.
Fabrication Processes
Once you’ve selected a suitable material, the next step is to consider the sheet metal fabrication process. There are various ways to cut, bend, and shape sheet metal to create custom parts. It’s essential to work with a fabricator who has experience with the specific process you need.
Laser cutting is a popular precision metal fabrication process that you can use to create parts with very tight tolerances. Stainless steel fabrication, for example, often uses laser cutting. Other sheet metal fabrication processes include waterjet cutting, plasma cutting, and sheet metal stamping.
Assembly Considerations
There are different ways to assemble sheet metal pieces. Some pieces need hardware inserted, while others need more complicated construction, like welding. Knowing the different assembly methods is essential to choosing the best one for your design. Understanding correct processes is particularly crucial if your part will contain electrical components or be part of a larger design.
Finishing Processes
Finally, it’s essential to look into the sheet metal finishing process. Finishing gives sheet metal parts their final appearance and can include options like powder silk screening, plating, and powder coating.
- Silk screening uses colors to capture company artwork or branding.
- Plating involves adding a thin layer of metal to the sheet metal surface.
- Powder coating is a type of paint that you can apply to sheet metal to provide a durable finish.
The proper sheet metal finishing process will depend on the specific requirements of your application. For example, powder coating is suitable for sheet metal parts with constant exposure to high temperatures or corrosive environments.
Work With a Trusted Sheet Metal Fabricator
By considering the capabilities necessary for your application, you can work with a fabricator to create custom parts.
When it comes to custom parts, sheet metal can be a versatile and cost-effective solution. Working with an experienced sheet metal fabricator can leverage the material’s distinct capabilities. Contact us today to learn more about our sheet metal fabrication capabilities.
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